WENTAO WT-12.7A 5-Direction High-Precision Tool Setter with Multi-Flute Chipping Detection

### WENTAO WT-WX05-2 5-Direction High-Precision Tool Setter

The WENTAO WT-WX05-2 is an advanced 5-direction wired tool setter engineered specifically for CNC machining centers. Beyond standard tool length and diameter setup, it excels at advanced in-process quality control—performing rapid single-edge chipping detection on multi-flute tools, flute counting, dynamic run-out monitoring, and wear inspection. Compact in size ($55\times60\times80$ mm) and robust in design, it replaces manual setup errors, cuts setup time down drastically, and prevents costly workpiece scrap.

### Key Features & Advantages

* In-Process Multi-Flute Chipping Detection: Automatically inspects individual tool edges/flutes for minor chipping, measures tool wear, and verifies correct flute counts to prevent machining with damaged or incorrect tools.

* Dynamic Run-Out Monitoring: Measures tool run-out and radius in real-time, instantly outputting signals to the CNC system if tolerances are exceeded.

* $360^\circ$ Omnidirectional Sensing: Supports $360^\circ$ full-angle measurement with standard $\pm X, Y, +Z$ trigger directions powered by a durable tungsten steel probe disc ($\varnothing10$ mm, 10 mm thickness).

* High Measurement Accuracy: Delivers a maximum unidirectional repeatability of 2 µm and wear measurement accuracy within 3 µm.

* Integrated Auto Air Blast System: Built-in air blowing nozzle automatically clears metal chips, debris, and coolant droplets off the probe surface prior to measurement.

* IPX8 Sealed Structure: Built with an IPX8 waterproof and oil-proof sealed enclosure, designed to endure severe fluid splashing inside active machining centers.

* HMI Visual Status Display: Equipped with 5 multi-color LED indicators for immediate visual confirmation of power status, trigger signals, and active flute readings (BLADE 1–4).

### Technical Specifications

* Model: WT-WX05-2

* Dimensions: $55\text{ mm} \times 60\text{ mm} \times 80\text{ mm}$

* Sensing Directions: $360^\circ$ Omnidirectional ($\pm X, Y, +Z$)

* Probe Material: Ultra-Hard Tungsten Steel ($\varnothing10\text{ mm}$, 10 mm thickness)

* Unidirectional Repeatability: $\le 2\,\mu\text{m}$

* Wear Measurement Accuracy: $\le 3\,\mu\text{m}$

* Stylus Over-travel: XY: $12.5^\circ$ / Z: 5 mm

* Transmission Type: Hardwired Cable

* Operating Voltage: DC 15V to DC 30V (Standard DC 24V 50mA)

* Protection Class: IPX8 Waterproof Rating

* Air Clean Feature: Integrated Auto Air Blow Nozzle

* Visual Interface: 4-Color LED * 5 Indicators (POW/SKIP, BLADE 1–4)